Mineral Core Panels
Mineral-Based Architectural Panels for Walls & Floors
Mineral Core Panels are high-performance architectural surface systems built around a quartz-rich, mineral-based core.
Engineered for both wall and flooring applications, they deliver the refined appearance of stone surfaces while significantly reducing weight, installation complexity, and system constraints.
Designed for modern interiors that demand durability, consistency, and design control, Mineral Core Panels provide a stable, non-plastic alternative to traditional tile, stone, and plastic-based panel systems.
Designed for Wall & Flooring Applications
Unlike many lightweight panels that are limited to vertical use, Mineral Core Panels are engineered for:
Wall applications (vertical)
Flooring applications (horizontal)
This enables designers and developers to maintain material continuity between walls and floors while preserving structural efficiency, dimensional stability, and long-term performance.
System Characteristics
Quartz-rich, mineral-based core
Suitable for wall and floor applications
Significantly lighter than stone or ceramic systems
High dimensional stability
High design consistency across batches
Higher fire performance than plastic-based panels
Designed for modular and system-based installation
Typical Specifications
Mineral Core Panels are supplied in architectural-grade formats suitable for both wall and floor applications. Final specifications vary by project requirements, finish selection, and installation system.
Typical thicknesses range from approximately ¼–⅜ in (6–10 mm), depending on wall or floor application
Large-format panels available up to approximately 4 × 10 ft (1200 × 3000 mm), with modular and cut-to-size options
Multiple edge profiles available, including square, micro-bevel, and interlocking configurations
Matte, skin-touch, and gloss surface finishes available
Significantly lighter system weight compared to ceramic tile and stone surfaces
Detailed specifications, test reports, and submittal documentation are available upon request.
Design Flexibility
Mineral Core Panels are not limited to predefined visuals.
Because the surface layer is engineered rather than quarried, patterns and textures are not constrained by natural geology or material inconsistency.
This allows designers to specify:
Custom colors and calibrated tones
Continuous large-scale graphics
Controlled repeat or non-repeat patterns
Abstract, stone-inspired, or brand-driven surfaces
Coordinated wall-to-floor visual systems
Design intent can be carried across large areas while maintaining consistency and production accuracy.
Why Mineral Core Panels
Stone-Like Appearance, Reduced System Weight
Mineral Core Panels deliver the visual solidity expected from stone surfaces without the structural penalties typically associated with tile or slab systems.
Reduced structural load
Easier handling and installation
Lower transportation and labor costs
Ideal for renovation, retrofit, and multi-story projects
More Stable Than Plastic-Based Systems
Unlike SPC, WPC, or other plastic-dominant panels, Mineral Core Panels rely on an inorganic mineral core structure.
Minimal thermal expansion and contraction
Improved dimensional stability over time
Reduced risk of warping or deformation
Suitable for long-term architectural use
Higher Fire Performance
Thanks to their inorganic mineral composition, Mineral Core Panels achieve higher fire performance than plastic-based panel systems.
Improved fire resistance potential
Reduced flame spread characteristics
Better alignment with commercial and public building requirements
Applicable to both wall and floor installations
Clear Environmental Logic
Mineral Core Panels are built around mineral content rather than plastic binders.
Inorganic, mineral-dominant core
No reliance on PVC-based structures
Aligned with long-term durability and sustainability goals
Suitable for projects emphasizing material transparency and indoor safety
Typical Applications
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Commercial flooring
Office interiors
Hotel public areas
Showrooms and high-traffic spaces
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Commercial interior walls
Office and corporate spaces
Hotels and hospitality environments
Sales galleries and showrooms
Installation Logic
Mineral Core Panels are designed for system-based installation, supporting both traditional and prefabricated construction workflows.
Compatible with architectural adhesives or dry-install assemblies
Suitable for prepared substrates including drywall, cement board, and existing finishes
Flexible joint strategies, including tight seams or expressed reveals
Applicable to wet and dry interior environments with proper detailing
This approach enables fast installation, predictable outcomes, and controlled detailing across projects.
Certification & Documentation
Fire, VOC, and environmental test reports are available upon request.
Our team supports specification review and documentation for commercial and institutional projects.
How we work
Single point of coordination from specification through delivery.
Carve Materials supports Mineral Core Panel systems as part of an integrated wall and surface solution. Our process is designed to assist architects, developers, and contractors with system selection, detailing, and coordinated delivery for real project conditions.
1. Project Brief
Application type, performance requirements, panel format, and finish intent are reviewed at the outset. This may include drawings, finish schedules, or conceptual design direction.
2. System Selection
Panel sizes, thickness ranges, edge profiles, and surface finishes are coordinated to align with design intent, installation conditions, and project constraints.
3. Specification
We support specification development with system details, material options, and relevant performance documentation. Coordination with consultants, contractors, or fabricators is provided as needed.
4. Production & Delivery
Once specifications are confirmed, panels move into coordinated production and are delivered in alignment with project sequencing, lead times, and site readiness.